Uygulama:For high speed milling of steels, stainless steels, cast irons and titanium alloys.
Açıklama:• When chips stay in the cutting zone during slotting or pocketing, use air to remove chips from the work area.
• Tool overhang length must be as short as possible to avoid chatter.
• When the tool overhang length is long, decrease the number of revolutions and feed.
• Cutting conditions are generally limited by the rigidity and power of the machine and the rigidity of the workpiece.
• When setting the conditions, start from half of the values of the standard cutting conditions and then increase the value gradually whilst making sure the machine is running normally.
Uygulama:For multi-functional milling of steels, stainless steels, cast irons and aluminium alloysFor multi-functional milling of steels, stainless steels, cast irons and aluminium alloys
Açıklama:• When slotting, use a rigid machine.
• When chips stay in the cutting zone during slotting or pocketing, use air to remove chips from the work area.
• If chips tend to stick to the cutting edge (such as aluminium alloy machining), use a water soluble cutting fl uid.
• If cutting a casting skin or heavily interrupted work surface, decrease the feed per tooth and maximum depth of cut to 1/2 to 2/3 times the values shown in the table
• Tool overhang length must be as short as possible to avoid chatter. When the tool overhang length is long, decrease the number of revolutions and feed.
• Cutting conditions are generally limited by the rigidity and power of the machine and the rigidity of the workpiece.
• When setting the conditions, start from half of the values of the standard cutting conditions and then increase the value gradually whilst making sure the machine is running normally.
Açıklama:• To remove excessive chip accumulation use an air blast.
• When cutting interrupted surfaces like a casting skin, the cutting feed (fz) should be set below the values shown in the above table.
• Tool overhang should be minimized. When machining with long overhang applications the tool tends to chatter. Please reduce the feed rate fz.
• Cutting conditions are limited by machine power and material rigidity. • When the cutting width or depth is large, set Vc and fz below the recommended values and check the machine vibration and spindle load.
Uygulama:For high speed milling of steels, stainless, and super alloys
Açıklama:• The øDc in the above table shows the diameter when MJ and AJ chipbreakers are used. • When HJ chipbreaker is used, the tool diameter is equal to the above shown øDc + 0.6 mm.
• The Lf and L in the above table show the lengths when MJ chipbreaker is used. When AJ chipbreaker is used, the lengths are equal to Lf, L + 0.1 mm.
• When HJ chipbreaker is used, the lengths are equal to Lf, L + 0.5 mm.
Açıklama:• To remove excessive chip accumulation use an air blast.
• When cutting interrupted surfaces like a casting skin, the cutting feed (fz) should be set below the values shown in the above table.
• Tool overhang should be minimized. When machining with long overhang applications the tool tends to chatter.
• Please reduce the feed rate fz.
• Cutting conditions are limited by machine power and material rigidity.
• When the cutting width or depth is large, set Vc and fz below the recommended values and check the machine vibration and spindle load.
Uygulama:For square shoulder milling of general steels, stainless steels, cast irons and non-ferrous metals.
Açıklama:• When cutting at a large depth of cut or a large cutting width, the cutting speed (vc) and feed (fz) should be set to the lower side of the values shown in the above table.
• Dry cutting (or air-blowing) is generally recommended. However, when chips tend to excessively adhere to the cutting edges such as when machining stainless steel, use a water soluble cutting fluid.
• When wet machining mild steels, carbon steels, and alloy steels, use
• T3130 at lower cutting conditions.
• TPW13 type TAC mills can not be used for axial-feed cutting such as ramping, plunging, and drilling.
Uygulama:For square shoulder milling of general steels, stainless steels, cast irons and non-ferrous metals
Açıklama:• Dry cutting is recommended except for aluminium alloys
• Maximum depth of cut for TECN1603PEFR-D is 2.5 mm.
• When wet machining mild steels, carbon steels and alloy steels, use T3130 at lower cutting conditions.
Açıklama:• The inserts have functional curvatures at cutting edges and relief faces.
• General inserts with both impact resistance and the function of cutting force reduction.
• Allows super high feeds as high as 1.5 to 2 times those of general purpose inserts.
• Even under high machining load at high feeds, ensures superior impact resistance and low cutting forces. (Maximum depth of cut: 2 mm)
• Lowered cutting force compared with MJ type ( Stainless steels)
• Applicable when chattering occurs in using MJ type.
• Suitable for high feed milling.
• Available when chipping occurs in using MJ type.
• Toughness priority.
• Low cutting force compared with MJ type
• For stainless steels (and mild steels)
• Applicable for burr reduction.
• For non-ferrous metals such as aluminium alloys etc.
• Inserts have sharp edges and mirror like rake faces.
• Applicable for burr reduction.